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SafeBond® Railway


SafeBond® is a Patented Portable Indirect Arc Bonding Method with unique features:

The Bonding System that can attach cables anywhere on the rail...
...on the hardest Premium Rails and even on the base of the rail, if so necessary.

Non-Pipe melting© Feature. SafeBond® does not melt down the steel on the railway as for example thermite welding does.

The SafeBond® method can with great advantages also be used on pipelines for cathodic protection installations.

The patented SafeBond® system is included in the Safetrack® Silver Line.

Since the use of harder and harder rail is increasing, the SAFEBOND® silver soldering method has been developed to meet the need for a safe and fast method to applicate electrical connections to the rails and create a Safe Bond.

Due to the fact that hardening effects are created when the temperature of the rail exceed 720°C/1328°F is the method based on that a special silver alloy(with a lower melting temperature), which is placed beneath the copper cable lug and melted by an electronically controlled energy amount powered by a 36 V DC battery unit.

Non-rail-melting© property
Safebond® inna lödning
Safebond® på olika ställen
Safebond® på rälskarv

The new lightweight PinBrazing/SafeBond unit Econect is preset to operate both systems(different guns required).

Used for over a decade by the Union Pacific RailRoad.

For sales to the US and Canada please contact our distributor in this area, Stanley Hydraulic Tools a member of the Stanley Black and Decker Group.

SafeBond® is a regisered trademark by Safetrack®, Sweden.

SafeBond®´s Patented unique features:

Low temperature. Even lower than the PinBrazing method and
MUCH lower temperature compared to thermite welding.
Non-Pipe melting© Feature. SafeBond® does not melt down
the steel in the Pipeline as for example thermite welding does.
No metallurgical impact on parent material. Safe for any steel structure.
Fast Method. A SafeBond® brazing takes only a few seconds.
Battery powered.
Lightweight unit. Less than 10 kg. (Econect©)
Safe for the operator.

SafeBond® the unique electrical cable bonding system that meet the highest metallurgical requirements for pipelines.

The Patented SafeBond® method that is developed by Safetrack has already proved its superiority during more than a decade being the only cable application method in the world to be used on the hardest Premium rails used in the railway industry.


SafeBond® Principle

The process of applying a SAFEBOND® is remarkably easy. The whole process takes just 1-2 minutes.

1. . The grinding machines are either powered with the SAFEBOND ®unit or cordless.
Grind the surface

2. Apply a small amount of the special SAFEBOND® Flux on the rail and on the top of the cable lug.
Flux on lug

3. Insert the braze electrode and ferrule in the gun.
Insert the braze electrode and ferrule in the gun

4. Hold the gun against the cable lug and the rail.
Safebond® on rail

5. Pull the trigger. The process is completed automatically after a few seconds.
Braze with Safebond®


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