Reliable, high-performance cable connections with ZERO metallurgical impact!
Don’t compromise your infrastructure with inferior connections!
SafeBond® MAX is a cable connection system engineered for railway infrastructure, grounding systems and cathodic protection installations where durability, conductivity and safety cannot be compromised.
Developed through more than 20 years of SafeBond® expertise and field-proven performance, SafeBond® MAX delivers a reliable indirect arc brazing solution for larger cable areas and demanding applications where long-term electrical integrity is critical.
ZERO metallurgical impact
- now for larger cable dimensions
SafeBond® MAX builds on Safetrack’s proven indirect arc brazing technology and its most important strength – ZERO metallurgical impact on the connected material – and takes it to a new level.
At an operating temperature of approximately 650°C, there is no melting of the rail or steel, which means the material’s structure, strength and service life are fully preserved.
SafeBond® MAX now enables connections up to 240 mm² copper and 400 mm² aluminium – without compromising the material’s properties or the fundamental principle of metallurgical integrity.
Where other methods may involve heat impact, risk of cracking or altered material properties, SafeBond® MAX offers a controlled and reproducible process even in demanding installations. The result is a safe connection that combines high capacity with the same proven quality, safety and repeatability that SafeBond® is known for.
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Proven technology
SafeBond® MAX is developed from a technology platform already established in railway, cathodic protection and industrial applications worldwide.
The indirect arc brazing with silver-based filler material creates a stable and electrically reliable connection with low transition resistance, while the process remains carefully controlled and repeatable.
In the MAX version, the technology has been further developed to meet the demands of more heavily loaded and critical environments. It is not only about larger cable dimensions, but also applications where operating conditions, vibrations and long-term exposure place high demands on connection quality.
Since the core technology is already well proven, the user can work with a solution that combines documented performance with increased capacity. This reduces uncertainty during installation and provides a safe choice even in projects where the consequences of failure are significant.
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The method without limitations
With SafeBond® MAX, the limits of what is practically possible in electrical connections are moved forward.
The combination of low operating temperature, controlled process and capacity for larger dimensions allows the method to be used in situations where other technologies reach their limits. The system can also be used in a wide range of environments – from railway and industry to cathodic protection.
A key advantage is that the connection can be placed anywhere on the rail, without being limited to specific zones or geometries. This provides a completely different level of freedom in installation and design, especially in complex or space-restricted environments.
Technicians therefore do not need to adapt the construction to the limitations of the method, but can instead choose a solution that works optimally for the application. The result is a flexible and reliable method that simplifies work, increases efficiency and ensures consistently high quality over time.
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Long-term performance and Safety
- for critical infrastructure
In applications where reliability is essential – such as railway systems, energy facilities and cathodic protection – every connection is part of a larger system. SafeBond® MAX is developed to deliver stable performance over time, even under demanding operating conditions.
The metallurgically gentle process minimizes the risk of future material problems, while the silver-based connection provides good electrical conductivity and durability. Unlike traditional methods, common failure sources such as microcracks and increasing transition resistance are also eliminated. The result is a stable connection that retains its properties over time – even under vibration, temperature changes and high load.
By combining technical safety with robust design, a solution is created that lasts – not only during installation, but throughout the entire lifecycle of the facility. For infrastructure owners, this means fewer disruptions, reduced maintenance and more predictable asset economics – while the efficient installation minimizes time spent on track and in exposed environments.
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